Waterwheels ~ Ancient Wheels of Power

Travelling throughout the country both here in Ireland and in the UK I see mills dotted around the countryside that are just derelict structures on a river bank and some that are working mills with water wheels generating electricity. The waterwheel is an ancient device that uses flowing or falling water to create power by means of a set of paddles or buckets mounted around a wheel. A waterwheel consists of a large wooden or metal wheel, with a number of paddles or buckets  arranged on the outside rim forming the driving surface. Most commonly, the wheel is mounted vertically on a horizontal axle.

Derelict Mill and Waterwheel
Derelict Mill and Waterwheel

Prior uses of water wheels include milling flour in gristmills and grinding wood into pulp for paper making, but other uses include hammering wrought iron, machining, ore crushing and pounding fibre for use in the manufacture of cloth.

Bretts Sion Mills
Working Waterwheel

On occasion the old water wheel is still insitu and can be refurbished but in many cases the wheel has been removed and sadly sold for scrap metal value or taken apart to be kept as keepsakes or used as garden ornaments.

Derelict Mill and Wa
Derelict Mill and Waterwheel

If a mill has a vacant wheel pit it is possible to construct a water wheel which is aesthetically pleasing and brings the character back to the old mill.

Waterwheel Components
Waterwheel Components

 

Completed laser cut waterwheel
Completed laser cut waterwheel
The installed laser cut waterwheel
The installed laser cut waterwheel

Advantages of waterwheels

Waterwheels are widely regarded as being rather inefficient compared with turbines. This is not necessarily the case as studies have shown that waterwheel efficiency can be in excess of 80% for Overshot waterwheels and 75% for Breast-shot waterwheels [Muller 2004]. This in combination with highly respectable part-flow performance and lack of fine intake screening requirements can often result in very worthwhile overall energy capture so are still a viable proposition for producing electricity for domestic purposes. They are simple to control and aesthetically pleasing. Although they run relatively slowly and require a high ratio gearbox to drive a generator, for low powers – say below 5kW – and heads below 3m, they are worth considering.

Water wheels are also safe for the passage of fish.

  • Output reduction due to screen blockages is avoided since fine intake screens are not required.
  • Part-flow performance of waterwheels can be very good without requiring complex control systems.
  • Often minimal building work is required, particularly at former watermills if there is a vacant wheel pit.
  • Waterwheels have obvious aesthetic benefits over turbines and provide an excellent attraction at sites where visitors are encouraged.

If you are the owner of an old mill or indeed a mill site and would like to find out more please contact us here for further information and we will endeavour to point you in the right direction.

All photographs are copyright of Eco Evolution